CAPABILITIES

Integrated manufacturing.
One connected flow.

IN-HOUSE CAPABILITIES

Integrated manufacturing
under one roof.

Melting, moulding, core making, fettling, machining and quality functions are described in the brochure.

01Melting

Dual induction furnace systems with 500 Kg and 300 Kg pots.

02Moulding

Jolt & Squeeze green sand, Hand Moulding, No-Bake and Shell Moulding.

03Core Shop

No-Bake Sand Mixer, Cold Box Core Shooter and Shell Core Making Machines.

04Fettling

Grinding, shot blasting and pneumatic finishing equipment.

05Machining

CNC turning, VMC and VTL capability from 3 Kg to 150 Kg.

06Inspection

Mechanical, chemical, metallurgical and dimensional verification.

MELTING SHOP

Dual induction systems for
flexible production.

The brochure records Plasma Induction and Inductotherm furnace systems.

EquipmentSpecificationCapacity / Rate
Induction Furnace350 KW panel; 500 Kg & 300 Kg potsApprox. 500 Kg / 40 minutes
Inductotherm Furnace250 KW panel; 500 Kg & 300 Kg potsApprox. 500 Kg / hour
Transformer650 K/WLoad 500 K/W
MOULDING FACILITIES

Multiple moulding routes for
different component needs.

ProcessSpecificationProduction / Range
ARPA 300Box 500 × 500 × 150 × 200 mmUp to 30 moulds/hour; 20–50 Kg castings
ARPA 450Box 600 × 550 × 200 × 200 mmUp to 20 moulds/hour; 25–60 Kg castings
Continuous No-Bake MixerContinuous sand preparation6 metric tons/hour
Other ProcessesHand Moulding, No-Bake, Shell MouldingCastings up to 2 metres in length
CORE SHOP

Core making for complex geometry.

The in-house core shop uses a No-Bake Sand Mixer, Cold Box Core Shooter and Shell Core Making Machines for accurate and dimensionally consistent cores.

No-Bake Sand Mixer
Cold Box Core Shooter
Shell Core Making Machines
Grey & Ductile Iron support
FETTLING SHOP

Finishing equipment for
surface quality.

0118” Twin Table Grinder

Grinding for medium to large castings.

02Swing Frame Grinders

Heavy-duty cleaning and shaping of complex or oversized parts.

03Hanger-Type Shot Blast

Uniform surface cleaning and descaling.

04Hand & Pencil Grinders

Fine control for detailed finishing work.

05Air Compressor

Supports pneumatic tools throughout the fettling process.

MACHINING SPECIFICATIONS

Precision machining from
3 Kg to 150 Kg.

The brochure lists CNC turning, VMC and VTL capability, plus conventional equipment.

Machine / SetupSpecificationAccuracy / Quantity
VMC – CosmosX 1100, Y 650, Z 650; BT-40 spindle taperAccuracy within 0.010 mm
CNC – Jyoti250 chuck; swing up to 580 mmAccuracy within 0.010 mm OD/ID length
12” LatheConventional setup2 Nos.
10” LatheConventional setup2 Nos.
8” LatheConventional setup3 Nos.
Radial DrillingConventional setup1 No.
3–150 kgMachining weight
100–680 mmDiameter range
CNC · VMC · VTLMachining systems
SISTER CONCERN

CNC & VMC machining with Advait Engineering.

See the separate machine details recorded in the brochure.

View Advait Details